hmmm, this thread has taken a different path than expected, specifically the use of the pace crown.
I'll have to do some research into Pace's crown specs.
I've built dedicated legs for other crowns, and typically, the big issue is finding tubing that fits the ID of the crown as well as a wall thickness/butt profile that is stong enough. Rarely are the diameters standard, requiring some type of compensation. With steel, it is possible to braze on an exterior sleeve and then spin the OD of the fork leg down to the appropriate size in the lathe.
With Ti, this is much more difficult, both in machining the sleeve, and welding it in place with proper purge penetration.
What you think is just as easy as plugging some legs into a crown quickly grows in time and cost.
The big issue for me is that there is no customizing the fork fit. The axel to crown length, rake, and resultant trail are predetermined and fixed by the crown manufacture's specs. Not good for marketability making a very limited product.
Lot's to think about. Check back on the thread, I've got the costs added up and will update in a few days what a project like this would look like money wise.
Keep the good feedback and thoughts coming
cheers,
rody