Re: '97 or '98 Rockshox Boxxer fork
As for swapping out the stanchions. They're absolutely not compatible. I tried putting my 2003 boxxer stanchions and internals into a wrecked set of 1998 boxxers.
The damping cartridge that attaches to the inside of the lower legs is slightly different making attachment impossible without a lot of modifications.
Also the internal machining on the stanchions is different between 98/99 and the later ones meaning you can't swap the damper cartridges (i.e. put in the early model damper into the later model stanchion)
I have some photo's somewhere with both sets of disassembled forks sitting next to each other to show the differences. If I find them I'll post them up.
Your best bet might be to either have some new stanchions made up (I'm not sure what grade material is used though) or see if you can fix the scoring on your current ones.
New bushes are a must too, and they're easily available on ebay etc.
Thanks Am having a magazine come round tomorrow to do a photo shoot on my garage. Hopefully I'll be able to get a copy of some of the photo's.Bear22":34k3yokq said:Do you happen to know if the 1998 boxxer stanchion was smaller in length being a 6 inch travel fork on of mine is marked and I wondered if a later boxxer stanchion could be used to replace it?
As for swapping out the stanchions. They're absolutely not compatible. I tried putting my 2003 boxxer stanchions and internals into a wrecked set of 1998 boxxers.
The damping cartridge that attaches to the inside of the lower legs is slightly different making attachment impossible without a lot of modifications.
Also the internal machining on the stanchions is different between 98/99 and the later ones meaning you can't swap the damper cartridges (i.e. put in the early model damper into the later model stanchion)
I have some photo's somewhere with both sets of disassembled forks sitting next to each other to show the differences. If I find them I'll post them up.
Your best bet might be to either have some new stanchions made up (I'm not sure what grade material is used though) or see if you can fix the scoring on your current ones.
New bushes are a must too, and they're easily available on ebay etc.