so the Mrs has been using a 1997 Hahanna built into single speed on the short commute to work, and as anticipated she's finding it easier now and wants a higher gear. The learn to spin faster conversation has been had.
The current set up on wheel is here (same wheel and cog but different bike with a tensioner).
I know ideally the ss cog should have a nice broad base to spread the load but the current cog is normal (3/32) thickness. My plan is to pinch a smaller cog out of a 7 speed which is same width as a trial to find the appropriate size and then splash out on a better cog of that size. The issue is the risk that the cog digs into the freehub. Is this real or just a myth. She's not an olympic sprinter so I'm thinking not an issue in the short term but just wondering if anyone has seen this in reality. The hub is a Shimano Alivio FH-MC18 (1999 ish). Current cog is 15, so next 14 and then 12 (assuming my other spacers will allow). Or move up from 36 to 46 chainring and 18 tooth cog from same cassette, you get the idea, the issue is not the gearing but not messing up freehub.
All thoughts gratefully received
The current set up on wheel is here (same wheel and cog but different bike with a tensioner).
I know ideally the ss cog should have a nice broad base to spread the load but the current cog is normal (3/32) thickness. My plan is to pinch a smaller cog out of a 7 speed which is same width as a trial to find the appropriate size and then splash out on a better cog of that size. The issue is the risk that the cog digs into the freehub. Is this real or just a myth. She's not an olympic sprinter so I'm thinking not an issue in the short term but just wondering if anyone has seen this in reality. The hub is a Shimano Alivio FH-MC18 (1999 ish). Current cog is 15, so next 14 and then 12 (assuming my other spacers will allow). Or move up from 36 to 46 chainring and 18 tooth cog from same cassette, you get the idea, the issue is not the gearing but not messing up freehub.
All thoughts gratefully received