That's really useful, thanks. I'll do some research, but what would I need and from where? It looks as though the bushes might come pre-fitted to the shock, so new shouldered "washers" to go on the bolts and match the new-size bushes? Is the eyelet width (i.e. the width of the shoulder on the end of the shock) different, or the diameter of the hole inside the bush?You’ve given it a good try and you’ve learned a lot, just accept that’s as good as it’s going to get.
One thing to be aware of is that you’ll need new mounting hardware as well as a new shock. Rockshox changed eyelet size since that shock was made and what you have won’t fit.
What extra possible products would that make worth considering? And it's true that I've not tended to change settings to any degree so far, even the fork lock.Wouldn’t worry about a lock out. Where that shock is mounted on those bikes you can’t adjust it in the fly anyway.
Threshold adjustment is good as you can set it for the type of ride you are doing and just leave it.
I'd also give the guys at BETD a call, they've always been super helpful when I've contacted them over the years.Fitted width is what matters, the shock width should be the same no matter.
https://www.offsetbushings.com/pages/measurements
In your case 6x40 and 6x30 looks right. Try dropping them a message and seeing if they have your bike on file already.
Again, I've no affiliation to that site, it's just their pages are pretty easy to understand. Plus their bushing tool is £3 cheaper than the one you've linked to. Well worth getting one, makes the job so much easier and less risk of wrecking a £200 shock.