bold stelvis
Kona Fan
anyway - I was originally trying to suggest some ideas to help with the shifting - I'll get back to that!
if its always shifting ok at one end of the cassette but not the other, (and if you change the tension you're just moving the sweet spot rather than fixing it across the whole cassette) then that suggests that the cable pull at the derailleur is not quite enough so its 'shifting short' as it were
this is why you have to match shifters and cassettes - its not so much the 'speeds' that are important but that the shifter pulls the right amount of cable for each click to move the derailleur the right distance between cogs: that distance changes dependant on number of cassette sprockets (past 8 speed, shimano just started making the spacing tighter so more sprockets would fit on the same length freehub body)
If something is affecting that crucial cable pull for each click on the shifter then generally it will work for a few sprockets ok (there is always some wiggle room - about a 1mm or so) but gradually as you go further it becomes too much and you'll find a point where it won't shift
so thats likely what your trying to 'solve' on the shifting I suspect. Outside of simply mismatched components, here's a list of things that might be a cause:
old corroded cables
bad cable routing (esp any really tight bends)
slop in the cable routing (eg end caps not seated properly in cable stops etc)
incorrect cable attachment at derailleur (this is more likely than you might think - double check ithe cable is attached as shimano indicates and this varies quite a bit over different models. Deliberately clamping the cable the wrong way is a known method of tweaking cable pull to get normally mismatched components to work together)
simply overly worn components (unlikely I suspect)
derailleur hanger out of true
excessive play in the Freehub body or axle cones (the actual sprockets could be shifting around a bit)
old cacked up grease in shifters (liberally douse with WD40 if they feel sticky)
if its always shifting ok at one end of the cassette but not the other, (and if you change the tension you're just moving the sweet spot rather than fixing it across the whole cassette) then that suggests that the cable pull at the derailleur is not quite enough so its 'shifting short' as it were
this is why you have to match shifters and cassettes - its not so much the 'speeds' that are important but that the shifter pulls the right amount of cable for each click to move the derailleur the right distance between cogs: that distance changes dependant on number of cassette sprockets (past 8 speed, shimano just started making the spacing tighter so more sprockets would fit on the same length freehub body)
If something is affecting that crucial cable pull for each click on the shifter then generally it will work for a few sprockets ok (there is always some wiggle room - about a 1mm or so) but gradually as you go further it becomes too much and you'll find a point where it won't shift
so thats likely what your trying to 'solve' on the shifting I suspect. Outside of simply mismatched components, here's a list of things that might be a cause:
old corroded cables
bad cable routing (esp any really tight bends)
slop in the cable routing (eg end caps not seated properly in cable stops etc)
incorrect cable attachment at derailleur (this is more likely than you might think - double check ithe cable is attached as shimano indicates and this varies quite a bit over different models. Deliberately clamping the cable the wrong way is a known method of tweaking cable pull to get normally mismatched components to work together)
simply overly worn components (unlikely I suspect)
derailleur hanger out of true
excessive play in the Freehub body or axle cones (the actual sprockets could be shifting around a bit)
old cacked up grease in shifters (liberally douse with WD40 if they feel sticky)