A bit more to add to this thread. It took some time and a fair amount of dogged research to find another Rockshox Judy XC. Except for the length of the steerer tube (185mm versus 215mm), it is the same fork, albeit somewhat more used and banged up. My original 215 mm fork is in excellent condition. However I like to have spare parts on hand for when they are needed. Hence the search for a spare fork, replacement parts, or a replacement fork.
Now that I got one to “play” with, I could us a bit of advice/tips/suggestions from the RockShox gurus herein. As noted in the earlier portion of this thread, I prefer to do my own work. I also am aware (as has been noted by others herein) that it would probably be cheaper to just get a different fork. However, having it, I’m of a mind to give it a go.
The condition of the fork is mixed. The uppers are pretty good, the stanchions show no scratches or abrasion wear there at the wipers seals. The crown and steered are in pretty good shape.
The lowers show modest wear paint-wise. The dust boots are pliable, and cleaned up well. ArmorAll got them nicely supple. The wiper seals had a bit of caked grime. A tooth brush , TriFlo, and compressed air cleaned that up. The paintwork is rather scraped up, scratched, paint missing in spots, and the decals worn/badly gouged.
Once I got it cleaned up and the stanchions oiled, I tested its compression/rebound. Seems OK. So I’m going to try my hand at rebuilding this one, and posting the process and progress herein. Some questions…
Disassembly. Apart from the Owners Manual, is there any other graphical documentation on the disassembly, and rebuilding process to be found. Any YouTube vid clip links? Any tips on what to look for.
Repainting the lowers. Rattlecan, professional spray, or powdercoating? What kind of primer needs to be used on the aluminum alloy lowers?
Replacement parts. I’m probably SOL here. Tips or suggestions from the gurus here?
Replacement decals. Are these things still available? If so, where?
Steerer tube length. Can it be removed and replaced with a longer one?