Hi again mate,
Yeah its coming along nicely now! I've just stripped all the lacquer off now, and I'm going to polish it up tonight to start the rebuild tomorrow hopefully. I've got some new decals (cheers Gil_m!!) which look great and I can't wait to apply them. I know its cheating a bit to, but I made some enquiries about re-lacquering and its going to cost me quite a lot, so I rang Orange and they said that as long as I keep the frame clean after rides and polish it regularly then there's no real need to lacquer it so I'm going to leave it bare, it certainly looks cool naked anyway!
With regards the chain, I went with an IG one in the end just because 2 of the 3 drive sets are IG based, hopefully based on your experience it should work well with the HG cassette. Luckily the chain I removed was an SRAM so I've got a power link now just in case of an unlucky break! I left the shifters alone after getting them working again with copious amounts of penetrating oil so I won't be risking breakage, one question though do I need to try and re-lube them now after the washout?
Embarassingly it turns out that the 42t chainset is fine, it has evenly placed deep cuts in it to assist shifting I think. My mistake as I couldn't really tell until I cleaned it properly once I got the cranks off!
I've decided to leave the wheel bearings and bottom bracket alone for now and get the bike running sweetly and then see how I go. I am going to pick up spare parts hopefully and get them replaced eventually. It would be a good idea to try and get the BB out though to see if it will turn so I may buy a tool for it soon. I know which type I need but does anyone have any recommendations for which makes are up to the job? (If the pedals and crank were anything to go by, then I'm not looking forward to having a go at it!!!) Once I get it out then I think your method of using PTFE and copious amounts of grease will definitely be the one to use!!
Cheers again for all the help!
Al
P.S. Any tips on measuring chains would be gratefully received!!