1995 Raleigh Torus with a little bit of anodising.

Re:

That's some great anno work there.
I heard you were not doing it as a business anymore? Shame :-(
 
The headset was put in today.

Managed to find the correct crown. It was stripped, polished and re-anodised. These Pace crowns are always very good to do. You can see how good a finish it has from the reflections of the wires in the pictures.

The bolts had the top machined off to give a flat surface them polished. They need some washers making so that the heads are flush with the crown.






 
That's a really top quality finish and the purple looks amazing ;) .
This bike is going to stand out for miles when it's finished " top job mate " i can't wait to see it completed ..
 
Thanks, I will be taking it to Warwick.


Finally found the correct crown and it was fairly local, thanks Colin!
The steerer I made from titanium tube, it's mirror polished just to prove that it is possible to mirror polish titanium, because apparently it isn't.

Think we all know the what the forks are now?

The bosses were welded by Danson67 on here, who is the only titanium welder I think that will do smaller jobs in titanium.
Gil_m on here did all the decals, including the custom ones, https://www.facebook.com/retrodecals

And Gordon on here and the chap who owns BML advised me on bonding the dropouts. I will answer your question later syncrosfan!

So, a lot of work from different people went into these, thanks to all of them.

The forks need to decals put on them, top caps making and the decals put on. I will have to cut them down a bit as the axle-crown is around 450mm!

image6b889.jpg

imagec9fde.jpg
 
syncrosfan":1e5m35dt said:
That is amazing! How are you going to fix the drop-outs to the Ti legs? Epoxy bond? Press-Fit?
I was thinking about making a rigid fork in this style for a Manitou HT project (use a Mach5 fork crown-steering tube assembly that I have, aluminum tubing for legs and make new drop-outs). Was still unsure whether the drop-outs should be bonded or press-fit.

That's a problem I had. I was originally wanted to make pressfit dropouts. But after speaking to a couple of people much more experienced than me we decided on bonded, the originals were bonded as were the titanium prototypes. I've heard there were problems with the dropouts coming unbonded from the titanium legs. The wall thickness of the dropouts I made is around 5mm, the originals were around 1.5-2mm, I made mine thicker so I can drill through the legs and thread the dropouts if needed to have a bolt hold them together.
 
Re: Re:

unit3":2p4tk6ah said:
That's some great anno work there.
I heard you were not doing it as a business anymore? Shame :-(

Thanks.
No, not doing it anymore, too much hassle / not much money etc, getting filthy doing it, everything getting covered in fibres etc.
 
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Weight of the forks is currently 998g. The plan was to make them lighter than the Pace RC30 I owned when I was at school, which were 2.2lbs.
After I've shortened the legs and steerer they should be lighter!
 

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