1994 Stumpjumper FSR Revival - FINISHED 2015-03-25

Seneb

Dirt Disciple
The story of my 1994 FSR started long ago when I bought it new while working for a Specialized dealer in high school. I rode and raced it for a couple years, sold it to my dentist/neighbor (Chuck), and moved on to a Mrazek hard tail. A couple months ago, I decided to contact Chuck and see if he would be interested in selling it back to me. We agreed to meet next time I was in town to visit my parents. Last month I met with Chuck to see the bike, and he gave it to me. Free. In return, all he wanted was for me to tune up his (freaking amazing) 3Rensho mountain bike and send him a photo of the bike restored. The FSR had been ridden hard and put away wet and needed a lot of attention. I decided to completely strip it, apply frame saver, rebuild the shock, and will be slowly building it back up. This might irk some of the retro grouches here, but I'll be rebuilding it with modern components since I plan to actually ride it frequently.

This is how the bike looked when I picked it up from Chuck.
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The seatpost was very stuck. I inverted the frame and poured white vinegar through the bottle boss and let it sit overnight. Since the seat was already trashed, I wedged a long aluminum tube in the rails and twisted the post free. Surprisingly, it buffed out very well and will stay with the frame since it is an odd size - 29.2mm.
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Here is the bottom bracket. I'm pretty sure it had never been removed.
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Fox Alps 4 rear shock, freshly rebuilt by Risse Racing.
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Here is the bare frame. Without the shock, it weighs 2810 grams. Portly.
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As for the rebuild, I will go with either XT or SLX parts for the drivetrain. The fork is a 1996? Judy SL Ti in yellow with speed springs, which might get the Risse Racing makeover after I ride it a bit. It spins on the frame with a Crank Brothers Sage SL headset. For wheels, I found NOS Stans ZTR 355 rims, have ordered green Circus Monkey hubs (really want green but don't want to pay for King), and will use (probably) silver Sapim Laser spokes with green alloy nipples. I'll run Schwalbe Racing Ralph tires because I love them and the other bits are TBD, but will be silver to keep the retro feel. Oh, and I found a NOS Control Tech seat binder bolt in silver to replace the stock quick release.

I'll do my best to keep this thread updated as things progress, but it will be slow!
 
Re: 1994 Stumpjumper FSR Revival

really nice frame and build plan.
I wish I could find somewhere NOS 355 rims.

Good luck and hope to see it finished soon!
 
Re: 1994 Stumpjumper FSR Revival

Dare":ciu9mz1l said:
really nice frame and build plan.
I wish I could find somewhere NOS 355 rims.

Good luck and hope to see it finished soon!

Thanks!

As for the rims, I got them off ebay, and the seller still has some!
http://stores.ebay.com/the-gear-rush-store
 
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Re: 1994 Stumpjumper FSR Revival

I forgot to mention that Chuck still had the original manual for the bike. I'm planning on scanning it to PDF when I have time. It's mint.
 
Re: 1994 Stumpjumper FSR Revival

tnx for the link, when I saw the price I wanted to order 2 but the guy doesn't ship to Sweden :(
 
Re:

Pulling up a chair for this one :D
Love these FSR s and have regreted selling my S Works one more than any other bike .
good luck with the build .Paul
 
Re: 1994 Stumpjumper FSR Revival

Love bikes with a coming back home story. That's my favorite color FSR.

Since your plan includes modern components, I'll give you my lesson learned with that frame. It won't take more than a 7 speed cassette without the chain rubbing the seat stay on the smallest cog. If you're looking for a modern 10-11 cog cassette, I would verify you can use it before you purchase a bunch of parts.
 
Re:

blilrat - Thanks for the warning! The hubs should arrive this week, so I'll find a cassette to slap on and test it out.
 
Re:

Should be good build with new kit, if it gets ridden then makes sence. On 7spd issue, my 95' S-works runs XTR 8spd, has done since new so unless there is major difference in cassette teeth cant see it being a problem.....key would be not going too small as it is tight to stays.
 
Re: Re:

Yetinut":2i3g8evy said:
Should be good build with new kit, if it gets ridden then makes sence. On 7spd issue, my 95' S-works runs XTR 8spd, has done since new so unless there is major difference in cassette teeth cant see it being a problem.....key would be not going too small as it is tight to stays.

The '95 S-works is slightly different from the '94.

Can't believe I had a picture - top is my '94, chain would catch that weld between the dropout and the seat stay. The bottom is my '95 and it looks like Spec cleaned up the weld (maybe to accept 8 cogs?). I've run the '95 as a 10sp. Anyway, easy enough to check before someone buys parts they can't use.

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