1991 Gary Fisher Mt Tam - Restoration Project

Double-E F":28a4fl57 said:
ScooterPie":28a4fl57 said:
I need to find original XT shifters to replace these Altus shifters.

Hi, great bike 8)!
I have some st-m091 brifters surplus, if those are what you're after?

Thanks! Thanks for the offer too. Please PM me the details for your ST-M091's: price, picture, shipping origin. I already ordered replacement shift pods only. I found a great deal on Ebay for NOS. I might still be interested in your complete set for backup or if there are issues with the new shifters.
 
New Deore XT Shifters

I received the new DeoreXT shifters. I sourced the left and right independently. The left/front shifter is from the same ST-M092 series as the brake lever mounts, but the right shifter is from the newer ST-M095 DeoreXT group. Good news is it will work fine (interchangeable with ST-M90 through 95), it's brand new, and it was relatively cheap. Bad news is obvious: it's not the original part :-).
 

Attachments

  • deore xt shifters.webp
    deore xt shifters.webp
    63.8 KB · Views: 431
Breakdown

Things have been moving on the Mt Tam. I'm getting closer:

The bike is stripped and I've been working on cleaning up the parts and frame. The BB is perfect so I left it. The headset races are fine and easy to clean installed, so I left those too. This restoration will actually be more of a cleaning and overhaul as everything, except the fork was in very good working order to start; just a little dirty.

Risse Racing called yesterday and the fork should be here any day.
 

Attachments

  • mt-stripped-frame.webp
    mt-stripped-frame.webp
    128.2 KB · Views: 383
  • mt-fork-packed.webp
    mt-fork-packed.webp
    109.3 KB · Views: 383
Drive train Refresh

The Deore XT drive train on this bike was in perfect working order but dirty and neglected. They just needed a little cleaning. I used a mild degreaser, followed with soap and ware. The rear derailleur pivot points and springs are all working great so I didn't break it down beyond basic parts. Again, this is more of a deep clean and overhaul rather than a restoration. On that note, the derailleurs could use some polishing. I will one day do a complete breakdown of the rear der and polish at that time. For now, the weather is beautiful here and I can't wait to ride this thing!
 

Attachments

  • mt-deore-crank-clean.webp
    mt-deore-crank-clean.webp
    58.4 KB · Views: 378
  • mt-big-ring-clean.webp
    mt-big-ring-clean.webp
    75.3 KB · Views: 378
  • mt-crank-back-dirty.webp
    mt-crank-back-dirty.webp
    85.5 KB · Views: 378
  • mt-crank-top-dirty.webp
    mt-crank-top-dirty.webp
    75.2 KB · Views: 378
Deore XT M735 Rear Derailleur

Before & After Deore XT M735 Rear
 

Attachments

  • mt-rear-dir-clean-3.webp
    mt-rear-dir-clean-3.webp
    51.5 KB · Views: 379
  • mt-rear-dir-clean-2.webp
    mt-rear-dir-clean-2.webp
    63.5 KB · Views: 379
  • mt-rear-dir-clean-1.webp
    mt-rear-dir-clean-1.webp
    60.5 KB · Views: 380
  • mt-rear-dir-clean-exploded.webp
    mt-rear-dir-clean-exploded.webp
    60.4 KB · Views: 380
  • mt-rear-der-3-dirty.webp
    mt-rear-der-3-dirty.webp
    84.5 KB · Views: 380
  • mt-rear-der-2-dirty.webp
    mt-rear-der-2-dirty.webp
    67.1 KB · Views: 379
  • mt-rear-der-1-dirty.webp
    mt-rear-der-1-dirty.webp
    70.7 KB · Views: 379
RS-1 Restored by Risse Racing

I got the fork back from Risse Racing. They did a complete rebuild and replacement of all seals--plus they replaced the original ball valve (which was prone to leaking and rotting out over time) with a a schrader valve; nice! I think I have just about everything needed to rebuild and ride. I'm close to a factory rebuild with the exception of a few items. I may casually look for an original saddle, grips (mine have been cut short though I will use them), toe clips and straps, and tires, but for now I will run what I have with new modern tires.
 

Attachments

  • rs1-overhaul-3.webp
    rs1-overhaul-3.webp
    35.5 KB · Views: 338
  • rs1-overhaul-2.webp
    rs1-overhaul-2.webp
    56.6 KB · Views: 338
  • rs1-overhaul-4.webp
    rs1-overhaul-4.webp
    38.6 KB · Views: 338
  • rs1-overhaul-1.webp
    rs1-overhaul-1.webp
    82.9 KB · Views: 338
RS-1 Original Ad

Here is an ad for the RS-1 from back in the day.
 

Attachments

  • rock shox rs1 original ad p2.webp
    rock shox rs1 original ad p2.webp
    264.8 KB · Views: 336
  • rock shox rs1 original ad.webp
    rock shox rs1 original ad.webp
    280.1 KB · Views: 336
RS-1 Review

Reading this article really gets you excited about the RS-1 :-)
 

Attachments

  • rock shox rs1 original article3.webp
    rock shox rs1 original article3.webp
    339.6 KB · Views: 333
  • rock shox rs1 original article2.webp
    rock shox rs1 original article2.webp
    318.3 KB · Views: 333
  • rock shox rs1 original article1.webp
    rock shox rs1 original article1.webp
    243.9 KB · Views: 333
1991 Mt Tam Ad

These images came from another RetroBiker post 'Rare 1991 Gary Fisher Mt Tam with RS1'. I thought they would be fitting in this thread too. Thanks, kokies!
 

Attachments

  • tam_specs.webp
    tam_specs.webp
    23 KB · Views: 334
  • tam1s.webp
    tam1s.webp
    138.2 KB · Views: 334
Rebuild Time!

While I still need tires, saddle, clips and straps, and grips... I made do with what I have to go for a ride. The rest of the parts are all original as came on the bike new in 1991. I was even able to use the original braided, super thick OG Deore XT cable I cleaned everything up and repacked all the bearings (except bottom bracket which is sealed cartridge and good to go as is). The fork was rebuilt by Risse Racing.
 

Attachments

  • mt-fini-first-ride.webp
    mt-fini-first-ride.webp
    86.2 KB · Views: 316
  • mt-fini-xt-fork-installed.webp
    mt-fini-xt-fork-installed.webp
    139.9 KB · Views: 316
  • mt-fini-xt-group.webp
    mt-fini-xt-group.webp
    181.4 KB · Views: 315
  • mt-fini-xt-rear-hub.webp
    mt-fini-xt-rear-hub.webp
    85 KB · Views: 317
  • mt-fini-xt-front-hub-seal.webp
    mt-fini-xt-front-hub-seal.webp
    81.5 KB · Views: 317
  • mt-fini-xt-brakes-stem.webp
    mt-fini-xt-brakes-stem.webp
    169.4 KB · Views: 317
  • mt-fini-xt-brakes-exploded.webp
    mt-fini-xt-brakes-exploded.webp
    219.9 KB · Views: 316
  • mt-fini-xt-axle-bearings.webp
    mt-fini-xt-axle-bearings.webp
    71.4 KB · Views: 316
Back
Top