1963 Raleigh Trent Tourist mechanical overhaul **FINISHED**

mikeyboyo

Old School Hero
Hi Everyone :)

Back in early March I rescued this bike from the scrapheap of the local student run bicycle workshop, it is a 1963 Raleigh Trent Tourist three speed. I got it on the condition that I donate some of my unwanted spare wheels, which is no problem for me. The hub date is June 1963. Got her home, pumped up the tyres and oiled the chain and hub, apart from some dodgy shifting, she ran like a dream, once that is sorted out, I think I shall use her as a daily :) I have named her Christine after the car seeing as she is of a similar era and colour scheme :)

Before clean up



chainguard featuring the classic "All steel bicycle slogan"



The headbadge



Nice dyno hub powered lamps



After her clean up :)




The last week or so we have had a few workshop sessions with the Trent. We began by rebuilding the front hub, it was turning not bad but the grease was dry and barely useful anymore, we doubt anyone has rebuilt anything on this bike since it was new. My Dad managed to scrub up the front hub very well.







One of the ball races was in terrible condition but we put it back in because we didn't have a spare, soon we shall get another race and do it again properly, I just need this to be roadworthy to use as my daily at university. Meanwhile I disassembled, cleaned up and rebuilt the brake calipers:









The source of the nasty knocking sound was found: a broken bearing in the front hub



A few weeks ago I replaced the old worn down brake blocks with lovely new Fibrax blocks, and what a difference, I've gone from having to brake 10 seconds before I want to stop to actually skidding once :p Following that we rebuilt the steering, once again there were some very dry bearings:






Next to be rebuilt was the Sturmey Archer 3 speed hub, we didn't take everything out, seeing as we need this to be roadworthy soon, I am going to buy a hub to practice on before I let myself loose on something actually on a bike. We took out the cones, bearings and spindle, but left the planetary gears alone for now. Fresh grease was applied to everything that could be reached, and plenty of oil pumped in afterwards.





Unseen side of sprocket before and during clean up:





In her stripped down state:



Then I bashed the dents out of the chainguard, it isn't perfect, but it is a lot better than it was:









After cleaning, the rear mudguard was fitted, one bracket had broken due to fatigue and the other was long gone, new brackets were made from aluminium sheeting for tops of gateposts, as well as the old numberplate holder that our car had before we imported it. My long term plan is to remake these mudguards in fibreglass, using the originals to make molds, as a new set would cost £40-70 on ebay, though they aren't too bad I want to be able to make copies for when they do break. Rear end put back together:







Yesterday evening the rear brakes were reconnected, the bulb in the front lamp was replaced and the lamp wired up, and it works beautifully, and can be seen working in the videos on this bike. The front brakes were rebuilt and fitted, as well as the front mudguard, the rusty bits of the chainguard were touched up with red hammerite just to protect it. All that remains to be done now is to rebuild the twistgrip and re fit the chain and chainguard, wire up the front brakes and she'll be done :) We tried to get into the cranks but we could not get the cotter pins out, we did pump plenty of oil into the access hole in the bottom bracket area. Here she is as she currently looks:



and the chainguard



I have made two YouTube vlogs of the rebuild of this bike, for those of you who don't know I go by the name Bobby Kryptonite in my videos, here are the links:

Rebuild part 1: https://www.youtube.com/watch?v=Y8WzlgKb6mo

Rebuild part 2: https://www.youtube.com/watch?v=ytJ2x1icGBE

Until next time :)
 
Okay guys, so we finished the rebuild yesterday, we put the chain back on, chainguard back on, oiled the chain, repositioned the rear lamp and off she went :)
A few minor issues:

The chain is slack in some areas and tight in others, can anyone advise on this?

She slips out of gear when in 2nd - an easy enough fix, just a bit of toggle chain tuning :)

took her for a lap of the estate and she runs beautifully :) I'm going to take her for a long ride today just so I know she's reliable :)

Anyway, here are the pics, garage vlog is currently rendering and will be posted soon :)















chainguard touched up with red hammerite:



The shiny bits:











Garage vlog coming very soon and hopefully a road test video too :cool:
 
Just a note; Your chain and rear cog appear to be worn. The standard rear cog was 18 not 20.
The twistgrip gear control was very poor, see if you can change it for a trigger.
Put the handlebars down at least an inch.
Keith
 
keithglos":2fooofng said:
Just a note; Your chain and rear cog appear to be worn. The standard rear cog was 18 not 20.
The twistgrip gear control was very poor, see if you can change it for a trigger.
Put the handlebars down at least an inch.
Keith

Thanks, I realised the chain and cog were worn, do they still sell cogs like these? This has been a low budget build and plus if I replaced all that I would be just as well to replace the chainwheel, which would mean searching for a new old stock part :( I actually prefer twistgrip shifters, I shall look into the handlebar position but I am the best part of 6 foot 2 so need it to be high. Thank you for your advice.
 
Re:

The chainwheel probably OK, the cog is standard on all AWs from about 1954.
Find a used chain and cog that is better than yours.
The twist grip was rubbish, and caused a lot of gears to run out of adjustment.
The handlebars need to go down a bit, for the bike, not the rider.
The expander is up on the thin part of the fork column, and the leverage you get on the soft iron stem is too much.
Also it would be a better riding position.
The AW cone adjustment, plenty of info, but with the left cone slack we used to screw in the right cone until tight then back off between half and one turn.
Keith
 
Re: Re:

keithglos":qu7mt53k said:
The chainwheel probably OK, the cog is standard on all AWs from about 1954.
Find a used chain and cog that is better than yours.
The twist grip was rubbish, and caused a lot of gears to run out of adjustment.
The handlebars need to go down a bit, for the bike, not the rider.
The expander is up on the thin part of the fork column, and the leverage you get on the soft iron stem is too much.
Also it would be a better riding position.
The AW cone adjustment, plenty of info, but with the left cone slack we used to screw in the right cone until tight then back off between half and one turn.
Keith

Thank you very much for that information :) I shall look for those parts and lower the bars
 
Re:

Mikey, I was a retailer in the 50s /60s, first selling/repairing all UK Raleigh makes, and others, then changing to racing/lightweight only.
Great bike to learn on. I'm nearly 81 now. Wish I could start again.
Keith
 
Re: Re:

keithglos":17jdt1c8 said:
Mikey, I was a retailer in the 50s /60s, first selling/repairing all UK Raleigh makes, and others, then changing to racing/lightweight only.
Great bike to learn on. I'm nearly 81 now. Wish I could start again.
Keith

Hi Keith, thanks for your posts, I appreciate your taking the time to give me your comments and advice, especially as you have a long history with this sort of bike, my Dad was aware of the possibility of the problem with the rear sprocket, but he also thought that the chainwheel might also be a problem; we are both reassured to know that you think it might not be. I have been working on bikes for about ten years, but realise I still have a lot to learn, would it be alright for me to message you from time to time asking for advice with problems I cannot solve?

Best Regards
Michael
 
Vast improvement. One point though, I would be looking at two of the same tyre. Great work. Loved the taken apart images.
 
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