1939 Claud Butler Ultra Shortbase Tandem

So the donor tandem is stripped and has offered up the all important brakes/levers and frame clips......a saddle, Bluemels Lightweight mudguards and a set of pedals (3 of which at least match).

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3x Phillips Apollo? and a Brampton racing pedal.

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Tried cleaning up a cantilever brake.....stripped down and left to soak in Oxalic Acid to strip the rust. Then a quick polish using a light wire wheel. Bit of an improvement......can read the text now!

Looking forward to having a go at Nickel plating these bits to protect them......

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I’ll have to check in the shed. I’ve got a mismatched pair of cage pedals like those. Wonder if one of mine will make a pair...

Edit: just checked. Must have binned them unfortunately.
 
Re: Re:

Jamiedyer":1awp23cj said:
Wow! That’s a huge improvement right there.

Jamie

I was a little worried that the corrosion was severe enough to compromise the function/strength of the parts.....and also wanted the engraved lettering to have survived too. They've been painted silver at some point in the past which I think has helped to preserve them. Super happy with that result as a first pass clean. 3 more to go.....and then the cables! Lots to learn where they're involved.....

Jonny69":1awp23cj said:
I’ll have to check in the shed. I’ve got a mismatched pair of cage pedals like those. Wonder if one of mine will make a pair...

Edit: just checked. Must have binned them unfortunately.

No probs, thanks for looking. I should be able to get a matching pedal for the 3 that I have - I think they were quite common Phillips pedals. The odd one I have is a pre-war Brampton pedal.....will be lucky to find a match for that I'm guessing.
 
Been playing with Nickel plating recently.....seen a few vids online suggesting that home-brew plating is actually a viable process that can yield some good results. The most annoying thing for me when doing a resto is all those little fixings or brackets or plates that once cleaned up are then prone to corrosion without expensive plating processes. The idea that a plating process that can be done at home on the table top was one that I had to investigate.

Vinegar and salt as a base for the electolyte - Nickel blocks and a 5v 1A phone charger for the power supply. Hydrochloric acid as a cleanser to fully remove any corrosion prior to plating. Oh......and a sandwich tub from Wilko.

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Had a play over the weekend......starting with creating the electrolyte. Dissolved a couple of tablespoons of salt into the vinegar and then dangled 2x blocks of Nickel into the solution - connecting one to negative and one to positive. The negative block "fizzes" as it releases hydrogen as it attracts Nickel ions from the positive block. After 5hrs I had a Nickel electrolyte......green in colour.

I found the key to getting good results is super cleanliness - no corrosion or oil or fingerprints are allowed.....a dip in hydrochloric acid removing the last bit of corrosion after a buzz on the wire wheel worked a treat.

20 mins attached to the negative connection floating in the electrolyte is enough for a first plate. I found that taking out, polish, clean and then re-plate for another 20 mins resulted in a good finish.

Time consuming and a bit fiddly but ultimately very satisfying.

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Before/after:

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Attacked one of the levers too.....

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Most of the parts on these brakes are suffering with corrosion pitting so unless i go to the effort of polishing out those pits (and risk losing etching detail) these parts will always have a patinated look......but clean and shiny.

Which I quite like. The ultimate test will be to see how protected they are from further corrosion.
 
Excellent, what ratio of salt to vinegar do you need?
 
Your brake levers are interesting. I have a single one of those and I’m sure it’s got a curve in it, so it points a really long way forwards on drop bars. Yours look like they’ve been straightened out to bring them back a bit. Just be careful with them because they’re not the best quality alloy and yours look like they’ve got some fractures in the front face.

Need to check now. I can feel another trip to the shed coming on...
 
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